Junior Engineer / Assistant Engineer - Die Casting

Job Description

Operate Low Pressure Die Casting (LPDC) machines for manufacturing aluminium alloy wheels. Ensure proper mould preparation, cleaning and application of die release agents. Monitor and control casting parameters such as metal temperature, pressure, filling time and holding time as per process specifications. Ensure proper molten aluminium filling and solidification during the casting process. Monitor the casting cycle and ensure consistent production as per standard operating procedures. Remove cast wheels from moulds safely and ensure proper handling of components. Perform visual inspection of cast wheels and identify defects such as porosity, shrinkage, cold shuts, cracks and misruns. Coordinate with Quality teams for inspection and rejection analysis. Monitor mould conditions and report abnormalities, leakage or equipment-related issues. Maintain production output as per shift targets and cycle time requirements. Follow molten metal handling procedures and maintain strict safety standards. Maintain 5S and housekeeping in the workplace. Use prescribed PPE, including heat-resistant gloves, safety shoes, face shields and other protective equipment. Maintain production records, rejection details and process-related documentation. Coordinate with Production, Quality and Maintenance teams for smooth operations. Report machine breakdowns, process abnormalities and safety hazards to supervisors immediately.

Short Info

LPDC Operator required for a Cast Alloy Wheel Manufacturing Plant at Thervoy Kandigai. Responsible for operating Low Pressure Die Casting (LPDC) machines for manufacturing aluminium alloy wheels, monitoring casting parameters, ensuring product quality, achieving production targets and following safety procedures.

Required Skills